Steps for Manufacturing Silicone Wristbands
1.Artwork Design
Generally, the artwork design is made based
on the draft design in CDR or AI software provided by the customers. If
customers couldn`t provide the draft design, then we could help to design and
make it.
2.Mould
Manufacturing
3 steps to open a new mold for silicone
bracelets. First the mold engineer set up an offset plate according to the
artwork. Second, with the offset plate to make out a copper mold. Last, carve
out the stainless steel molding based on the copper mold.
3. Vulcanization
Using the high pressure and temperature
vulcanization machine together with the Pantone color chosen by the customers
for rubber color mixing.
4.Material
Measurement
The raw material needed for one
bracelets is about 7g, the finished bracelet weigh 6g for each (size
202*12*2mm). To ensure the quality of each wristbands, Each bracelet materials
needed measure by electronic scale.
5.Processing
(Stamping)
After installing the mold on the stamping
machine, we need to warm up the machine. Heating time depends on the size of
the machine, our factory use two hundred T machine, so the heating time needs
about 2 hours. Production output of 1 machine with 9 wristbands mold could be 15000
pcs, total output of our factory could reach maximum 300000 pcs.
6.QC
Each bracelet needs pass QC inspection to
check if it is qualified product.
7.Cutting
There will be some residual edge on the
wristbands during the stamping process, after passing the QC department, we
would send the products for cutting. We have machine cutting which is fast and
clean for normal size wristbands, and skillful workers for cutting those
figured styles bracelets.
8.Custom
Crafts Processing
After finishing cutting, we would send the
finished cutting products either to color filled or to screen printing
department based on the customers` custom design.
9.Packing
3 ways of packing the well finished wristbands
a.OPP bag: 1pc/bag, 100 bags/big bag, 5bags/ctn
b.Bulk: 100pcs/bag, 5bags/ctn
c.According to customers` requirement
10. QC
The QC department again
check the quantity of the total order after well package. If no problem, would
seal the cartoon and send to the warehouse for shipment.
2017 01/03